Network Members – Call for Proposals

Network Members CFP Guidelines v3.0 (PDF)

Update November 19, 2014

 Context

 

Deep underground metal mines are the source of the specialised metals including nickel, chrome, molybdenum, lead, zinc, platinum, gold and palladium – that are essential for the modern industrial economy. While the supply of commodity metals such as iron, aluminum and copper generally come from very large open pit mines, the specialised metals are largely produced by deep underground mines (> 2.5 km below surface).

The pressing need for a fundamental shift in how we design, develop and operate underground metal mines is driven by three converging factors:

  • the need for many of the large open-pit copper mines in the world to go underground while sustaining unchanged production levels
  • the need to pursue specialised industrial metals to ever greater depths and
  • the need to attract a new generation of well educated, socially diverse employees

The Ultra-Deep Mining Network (UDMN) is a $46 million business-driven network ($15 million from the Networks of Centres of Excellence of Canada leveraged through partner cash and in–kind contributions), founded by members of the mining and oil & gas industries, with the active participation of small to medium sized enterprises, industry agencies, research facilities and academia.

UDMN is a distinct collaborative network that approaches innovative R&D in the ultra-deep mining environment as a joint business model where all members contribute to the cost and benefit from the network’s successes. A family of leading experts is dedicated to advancing deep mining and will ultimately be known for driving the innovative solutions for the mining industry, making deep mining financially feasible for the future.

The objective of the Ultra-Deep Mining Network is to help the mining industry by developing commercially viable research and development projects that result in proven, innovative technologies with high impact.

 

The Scope of the Program

 

The UDMN Think Deep Program aims to support solution-providers capable of creating the industry-needed tools and technologies that will help ultra-deep mines (below 2.5kms) to operate more effectively and safely, generate more value, improve the human environment and enhance mine productivity in the short term.

Working to amplify and expedite commercial value and enhance ultra-deep mining innovations in Canada, this program is intended to directly help the mining industry to accelerate research and development, increase investment in R&D and deploy proven innovative and advanced technologies. This program is not intended to support fundamental research, but rather apply new forward-looking technologies to mining at depth (below 2.5kms).

This program seeks solution-providers to collaborate with industry (private organizations), Canadian academia, and research institutions to implement solutions for ultra-deep mining. Successful applicants will have a project that is industry-supported; addressing a specific industry challenge to advance development in ultra-deep mining environments.

 

Research Agenda

 

Within the Ultra-Deep Mining environment (below 2.5kms), there are four strategic themes (see Theme Descriptions for details):

  • Theme 1: Rock stress risk reduction; improve the control of stability in deep underground excavations
  • Theme 2: Energy reduction & optimization: the 40% Mine; improve the energy consumption profile and cooling of deep mines
  • Theme 3: Novel methods of material transport and productivity; increase the rates of development and production in mines
  • Theme 4: Improved human health; use a human-centered approach to improve environment in deep mines

Only projects with a well defined, near term application deemed to optimally impact the ultra-deep mining field will be invested in under this program.

 

Program Requirements (Selection Criteria)

 

This program is deliberately intended to enhance collaboration and advance innovations with Canadian academia and/or private organizations.

Each project proposal must meet the following criteria:

  • Make a compelling case that it will have optimal impact on deep mining and is within one of the four Ultra-deep themes: rock stress risk reduction; energy optimization; material transport and productivity; and improved human health (see detailed Theme Descriptions for more information)
  • Address specific needs/challenges identified in the mining industry
  • Convincingly demonstrate commercial outcomes. Demonstrate a project’s path to commercialization
  • Involve collaborations with industry and/or academia
  • Generate clear deliverables and a sound sense of expected value-added
  • Be based/take place in Canada and be led by Canadian solution-providers
  • Have a maximum project duration of 2 years
  • Successful applicants will be expected to become a Network Member
  • Every Network Member will contribute to the Network with cash and in-kind contributions

 

Timetable

 

Launch of Full Application: November 18, 2014
Submission Deadline of Full Application: January 15, 2015
Announcement for Selected Applications: March 2015

 

Eligibility and Proposal Process (Overview)

 

Description
Applicants who are network members with a project that focuses on applied solutions to ultra-deep mining
Eligibility
Must be a Network Member – See list of Network Members.
Project Timelines
Within 2 yrs of start date
Application Requirements
Full Application
Submission
Submit to submissions@miningdeep.ca

Contact for questions and comments on application process
Diane Lepage
Administrative Coordinator
submissions@miningdeep.ca
705-673-6568

The project proponent must operate from a Canadian base and demonstrate clear intentions and capacity to further develop project results. Start-up companies may be considered, provided that they meet the requirements. In all cases, proponents must demonstrate the ability to exploit the project’s results and to be eligible the research must be performed in Canada.

The applicant will bear all of its own costs and expenses associated with or incurred through the preparation of a proposal to the Call for Proposal (CFP) process. Including, without limitation, any costs and expenses arising out of or incurred in:

(a) the preparation and issuance of the CFP;
(b) the preparation and making of a submission; or
(c) the conduct of interviews, negotiations or other activities related to the CFP process.

 

Submission Procedures

 

All current Network Members are encouraged to communicate with the appropriate Theme Leaders regarding this Call for Proposal. The forms will be made available on November 18, 2014. Completed applications are to be submitted by January 15, 2015 at 5pm EST to submissions@miningdeep.ca

Upon submitting an application a no-reply back email will be sent confirming receipt.

Withdraw from Call for Proposals:
Applicants who wish to withdraw from the program application process at anytime can contact Diane Lepage, at submissions@miningdeep.ca

 

Funding Specifics

 

Detailed eligible expenses and financial information will be made available with the initial application forms.

 

Review and Decision Process

 

The program will select successful applicants following a competitive process.

process 1

Applicants who are Network Members with a project that focuses on applied solutions to ultra deep mining. See list of Network Members. Network Members only need to start at the Full Application stage.

 

Full Application

 

Process 2 - Full Application

At the Full Application phase, applicants must provide confirmation that they have secured funds (including cash and in-kind) in the form of a signed letter of commitment. The Full Application including a research method, comprehensive scope of work, detailed budget, timelines and scheduling must be submitted by January 15, 2015 by 5pm EST. Applicants are encouraged to collaborate with Theme Leaders for the opportunity to gain valuable feedback about overall fit to that theme.
Further information including the form will be provided to the finalists.

 

Approval Process for Full Applications

 

Process 3 Decision

Full proposals will be evaluated in a formal review process by the Management Committee. The committee members are chosen for their specific scientific and/or industrial expertise in the field of ultra-deep mining. This Committee presents recommendations based on Program Requirements to the UDMN Board of Directors who will decide on the final list of approved applications and the necessary budgetary allocations to deliver on these applications.

Successful applicants will be contacted in March 2015.

If the application does not meet the above criteria, a referral maybe made to the appropriate person/department at the Centre for Excellence in Mining Innovation (CEMI) for other potential funding and partnering opportunities.

 

UDMN Theme Descriptions


Theme 1: Rock Stress Risk Reduction

Resource extraction in Canada is occurring at ever greater depths and geotechnical risks are increasing significantly, particularly as they relate to stress within the rockmass. The challenges associated with this, in both the mining and oil and gas sectors, need to be addressed as failing to do so will foster unacceptable project risks. This in turn will impact investment and will jeopardize Canada’s competitiveness.

a) Induced Seismic Hazard Mitigation in Ultra-Deep Mines

The Challenge: Rock stress and stress-change management when mining at depth are absolutely critical to minimize geomechanics-related risks which can impact operational productivity, cost management and safety. Further, when rock stress-related ground failures occur, entire sections of mines can become inaccessible, with serious negative economic impacts and potential mine closures due to sterilization of ore reserves. Mine sequencing and de-stress blasting are currently used to modify the stress field and reduce the seismic hazard in deep mines but these techniques are often insufficient to adequately reduce rockburst potential and related risks in mines—in particular near vulnerable underground excavations. Thus, further complementary and innovative R&D methods are required.

The Think Deep Program is targeting proposals that will explore ways to better measure, anticipate, mitigate and manage and even modify built up stresses in the rockmass, resulting in more intelligent rock mechanics design protocols and advanced approaches (in part built upon experience from the Oil & Gas sector).

b) Extraction of Oil & Gas in tight shale rock at depth in non-conventional Hydrocarbon Reservoirs

The Challenge: The ability of the Oil & Gas (O&G) industry to extract hydrocarbons from tight shale rock deposits at extreme depth can be improved through cross-sectoral R&D involving Canada’s deep mining industry. Techniques applied to lower rock-related stress in underground mines are strongly applicable to the O&G industry and both sectors have a need to generate closely spaced fracture networks— for hydrocarbon release and transportation in the case of the O&G sector and caving/fragmentation/stress management purposes in the case of the deep mining industry.

Despite the vast inventory of microseismic information that has been collected and interpreted by the O&G sector to understand fracture and reservoir stimulation (including information on the orientation, density and half-lengths of fractures), stimulated rock volumes are often poorly understood and can be difficult to reconcile with ultimate hydrocarbon production output. Difficulties are encountered in relating the stimulated volumes to the “geophysical observables”. Understanding these parameters is extremely important to ensure efficient and effective exploitation of trapped reserves.

Cross-sectoral R&D proposals will look at ways to make mines safer by reducing geotechnical risks through a broader understanding of these same parameters while also helping to ensure Canada’s ability to supply hydrocarbon-based energy resources into the future.

Successful Think Deep Program proposals will provide the underpinning of technology development and new knowledge to aid in tackling what are anticipated to become two of the more significant technical challenges for the O&G and ultra-deep mining sectors in the next ten years.


Theme 2: Energy reduction & optimization

The 40% Mine; Improve the energy consumption profile of deep mines

The Challenge: The 40% Mine is an initiative that aims to reduce the energy consumed by mines to 40% of their current consumption levels by 2040. This theme of the UDMN will work toward this goal specifically for Ultra Deep Mines.

The energy required to power underground mine operations is extensive and can be equivalent to that used for a small city of a few thousand people. For the average Canadian underground hard rock mine, the energy input costs to production alone are 18%. This fraction has been steadily increasing for the last 50 years and this trend continues. For underground mines in soft rock the average is closer to 22%. According to some empirical models for all fuels energy consumption (electricity, heating, cooling, transport fuel) 97% of the variance in the models can be explained with just three variables: i) production rate, ii) heating degree days and iii) production depth. Proposals in the following areas will be particularly welcomed, but this theme of the UDMN aims to support research, development and innovation / commercialization activity in the field of energy that focuses on, or specifically relies upon, ‘extreme-z’.

• Innovation arising from enhanced understanding of the psychology of energy consumption in all types of stakeholders in ultra deep mines. Such works should be commercializable and may rely on behaviour change mechanisms.

• Measurement, Auditing, Benchmarking and Optimization of energy systems for ultra deep mines. Innovations are particularly welcome in the fields of energy measurement systems, audit methodologies and consumption metrics, realized in hardware, firmware or software that specifically address the needs of ultra deep mines. This includes application to potentially non-obvious energy flows in the sub-surface, including thermofluid distribution such as ventilation air flows, and power transmission such as compressed air distribution.

• Alternatives to diesel powered loading and haulage systems that offer substantial cost savings or operational benefits relative to conventional practice for ultra deep mines.

• Deep mine cooling technologies that will deliver a discounted cost of a MWhr that is at most 50% of that of a conventional vapour compression refrigeration solution.

• Development of vertical transportation of ore and waste with an energy efficiency of greater than 66% relative to the potential energy of raising that mass to the surface from depth an ultra deep mine.

• Energy storage technology and development in or for ultra deep mines. This could include (flow) battery technology, pump storage (including the deferral of ore and waste rock haulage), liquefaction of gases, safe installation of flywheels, supercapacitors and superconductors, and Compressed Air Energy Storage systems.


Theme 3: Improved Mine Productivity and Novel Transportation Methods

The Challenge: Mining companies continuously strive to improve each of the processes involved in getting their product to the mill. As their operations expand further underground, it becomes more critical to find these improvements, because it will take longer to transport workers and materials into the mine and to the work place. Similarly, the transportation of ore, waste and fill material into and out of an ultra deep mine present an ever-increasing challenge as mines go deeper.

The main research areas of interest for the Think Deep Program focus on improving Mine Productivity and introducing novel transportation methods are about improving the individual steps involved in:
1. the mine development process – more efficient drilling, loading/blasting, mucking, ground support, transport of material, ventilation.
2. the mine production process – production drilling, loading/blasting, mucking, filling, sizing and transport of material.
3. the supply of support and services – ventilation, pumping, mine planning, communications, surveying, slimes management.

Successful proposals will focus on these main research areas.


Theme 4: Improved Human Health

The Challenge: There is a direct relationship between working in extreme environments and decreased workforce productivity. Physiological stressors are common for workers in deep mining environments, and even more so within the ultra-deep mine setting. There is a need for the development of effective personal protective gear that will help keep people working within appropriate occupational conditions. Normalizing temperature and environmental condition extremes such as hot and cold masses of air including oxygen levels and high concentration of diverse contaminants are required. One must meet ambient air quality standards so as to not alter or impact human health or performance. Biophysical inputs and outputs of working in Ultra Deep Mining conditions require solutions that will address psychological, physical and social health and safety issues which affect worker performance. Working at depth is synonymous with remoteness and isolation which is known to influence worker wellbeing and productivity. Developing systems and technologies that improve communication, navigation and the overall wellbeing of the ultra-deep workforce is a priority.

The main research areas of interest for the Think Deep Program focus on improving human health in ultra-deep mining environments are:

1. Workplace ergonomics and human Factors for Ultra-Deep Mines;
2. Workplace safety and industrial hygiene;
3. Thermal Control – to design novel systems and technologies that regulate the temperatures to which workers will be exposed
4. Communication and Navigation – to improve systems of communication and navigation to effectively communicate with workers over a wide geographical area underground.

The Think Deep Program seeks proposals that develop sound and resilient technologies to tackle occupational health and safety challenges in ultra-deep mines. Coordinating and seamlessly combining these technologies together are essential to the advancement of Ultra Deep Mining.


 

 UDMN Theme Lead Contacts

 

UDMN Research ThemesTheme LeaderEmail
1. Rock Stress Risk Reduction -
improve the control of stability in deep underground excavations
Damien Duffdduff@miningexcellence.ca
2. Energy reduction & optimization -
the 40% Mine; improve the energy consumption profile and cooling of deep mines
Dr. Dean Millardmillar@mirarco.org
3. Novel methods of material transport and productivity - increase the rates of development and production in mines
Allan Akermanaakerman@miningexcellence.ca
4. Improved human health - use a human-centered approach to improve environment in deep mines
Academic lead:
Dr. Sylvie Nadeau
SME lead:
Pat Dubreuil
Sylvie.Nadeau@etsmtl.ca

pdubreuil@miningexcellence.ca

 

Sponsors and Affiliates

 

Centre for Excellence in Mining Innovation (CEMI)

The Centre for Excellence in Mining Innovation (CEMI), located in Sudbury, Ontario, is continuing its R&D efforts to facilitate the delivery of step-change research initiatives which are deemed critically important to the mining industry. It strives to establish excellence in strategic areas of research: deep mining, mineral exploration, integrated mine engineering, environment and sustainability. Please visit our new website at www.miningexcellence.ca to review CEMI’s 2014 Annual Report and project catalogue highlighting the achievements of its team of innovators.

 

Business Led Networks of Centres of Excellence

The BL-NCE program is a federal program overseen by a tri-agency NCE Steering Committee composed of the Deputy Minister of Industry (or delegate), the Deputy Minister of Health (or delegate); and the Presidents of the three federal granting agencies: the Natural Sciences and Engineering Research Council of Canada (NSERC), the Social Sciences and Humanities Research Council of Canada (SSHRC), and the Canadian Institutes of Health Research (CIHR), with the President of the Canada Foundation for Innovation serving as observer.

The goal of the BL-NCE program is to address private sector research and development (R&D) challenges in Canadian research priority areas through the creation of business-led research networks that increase private sector investment in R&D, innovation and competitiveness. For more information, please visit the Networks of Centres of Excellence of Canada website at www.nce-rce.gc.ca.

 

Contact for Call for Proposals

 

Diane Lepage
UDMN Administrative Coordinator
submissions@miningdeep.ca
705-673-6568 x 0